Gas cut-off
Supply stops on a detected anomaly.
SOLUTIONS / FULL-PROCESS AUTOMATION
Design the line around
your blanket.
Fabric, wire, heat layout and finish all affect machine design. Blue Lion links the key operations in one configured production flow.
Plan your production line ↗
FULL PROCESS / ACTUAL EQUIPMENT
The process begins here.
Fabric feeding, wire placement, lamination and cutting work as linked stages.
Blue Lion catalog photograph · heating wire placementONE FACTORY · ONE SOLUTION
No generic blanket recipe.
The equipment plan begins with the finished product: size, material, heating-wire length and spacing, power, corner finish and target output. Those inputs determine the working width, stored recipes and optional stations.
Household electric blankets, heating pads and construction blankets can need different layouts. Water-heated mats require different tube spacing and a pump system, so they are engineered as a separate application.
CONNECTED STAGES
A continuous path from fabric to piece.
01
Feed & align
Two active feeders hold upper and lower layers steady with infrared correction.
02
Lay wire
Programmed length and spacing set the heating pattern automatically.
03
Punch & hook
Connection positions and wire ends are handled in the same flow.
04
Laminate
A controlled flame station bonds layers without spray adhesive.
05
Cut & change
Cut to a preset format and switch stored sizes on the touchscreen.
CONTROL
Repeatability lives in the settings.
Store product size, wire spacing and cut length as machine parameters. Four size recipes are standard in the catalog; more can be added as a priced option.
The operator has a touchscreen, physical controls and a wireless remote for start, pause, stop and jog. The catalog lists Chinese, Korean, English and Japanese interface options. Confirm the shipped interface and safety functions for your market in the final design.
PROCESS PHOTOGRAPHY
The work behind the finished blanket.
FLAME LAMINATION
Four layers of automatic safety response.
Zoned shut-off
The affected gas line is isolated.
Flame-out on fault
The burner stops automatically when equipment faults occur.
Audible & visual alarm
Operators receive an immediate warning.
These are the safety functions described in the 2026 catalog. Commissioning and local site safety requirements should be reviewed for the delivered configuration.
LAMINATION / THE PROCESS
A better bond,
built into the line.
Once the heating wire is in place, the two fabric layers are bonded in the same production flow. Flame lamination takes the place of a separate spray-glue operation, before the material reaches the cutting station.
Bond in one continuous pass.
The lamination station sits inside the line. Fabric moves from wire placement toward cutting without being sent to a separate glue workshop.
Keep adhesive out of the process.
Flame bonding joins the textile layers without spraying adhesive. The right bond and hand feel still need to be checked against your own fabric construction.
CATALOG PROCESS ESTIMATES / PER PIECE
US$0.003FLAME LAMINATION
VSUS$0.15–0.30TRADITIONAL SPRAY GLUE
These figures compare the stated lamination processes only. They are not a machine quotation or a complete cost per blanket; actual costs depend on gas, material, labor and throughput.
QUALITY / VERIFY THE RESULT
A good finish deserves
a real test.
Bonding is only useful when it holds up in the finished material. Blue Lion’s catalog records peel-strength measurements before and after washing, with the test conditions and every sample result available to review.
10simulated home-laundry cycles
in the published composite-sample test
in the published composite-sample test
Six sample groups were measured. The catalog reports no delamination in those tested samples, while one group retained 53.2% of its initial peel strength. We show that lower result alongside the others, so you can assess the full data.
Review the test conditions and all six results The published test concerns composite carpet samples, not electrical safety certification for a finished electric blanket.MAKE THE TEST RELEVANT TO YOUR LINE
Start with your material.
Bring your fabric layers, heating-wire layout and target finish to a sample run. Agree on the wash method, peel-strength measure and acceptance criteria before the final machine configuration is signed off.
Plan a material trialYOUR NEXT PRODUCTION LINE
Build the right line for your product.
Tell us the product size, material, wire layout and output you need. We will use those details to shape the equipment discussion.
Prepare a project brief